Bug-O equipment quickly increases production, quality & savings in material handling and a better work environment for welders and operators. Reduce operator fatigue. Bug-O mechanized equipment is easy to use. Basic machine controls allow operators to control speed, direction and torch angle for cutting or welding.
Bug-O Systems is guided by honesty, integrity and ethics in service to our customers and in all we do. 412-331-1776 www.bugo.com Photo taken at New Industries, Inc. - Morgan City, Louisiana. MECHANIZED PIPE WELDING SYSTEM The PIPER-PLUS is a self contained, digitally controlled, mechanized pipe welding system, producing high deposition rates ...
HDT-1200/1202/1204 / INTRODUCTION The HEAVY-DUTY TRACTOR is a large tractor with over-sized wheels for submerged-arc welding on flat steel plate. The base package is available in 120, 240 or 42 VAC operation. The 120 VAC setup is HDT- 1200, 240 VAC setup is HDT-1202 and 42 VAC setup is HDT-1204. A control pendant is used to operate the tractor ...
Fusion welding The most widely used welding proc-esses rely on fusion of the components at the joint line. In fusion welding, a heat source melts the metal to form a bridge between the components. Two widely used heat sources are: Gas flame The molten metal must be protected from the atmosphere - absorption of oxygen and nitrogen leads to a ...
Welders/operators are removed from the weld puddle and harmful welding exposure effects with Bug-O mechanization. Operator fatigue is reduced since the welding/cutting is performed by the machine and simply monitored by the operator. Uncomfortable repositioning that occurs with manual welding is not experienced.
6 WEAVE WELDING MDS-3025 2-Hose Quick Action Manifold Straight Line Cutting or Welding Straight Line Welding Welding Weave Welding Weave (Requires BUG-6050) Cut Shapes or Weld Patterns Gouging Only MDS-1060-XX Remote Control Cable (XX = Cable Length) Visit www.bugo.com for our interactive MDS “Build a Bug” FMD-1095 FMD Short Trailer (Min. I ...
INSTRUCTIONS and PARTS MANUAL UNIVERSAL BUG-O-MATIC Please record your equipment identification information below for future reference. This information can be found on your machine nameplate. Model Number Serial Number Date of Purchase Whenever you request replacement parts or information on this equipment, always supply the information you
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DC SPEED WEAVING KIT Technical Data: Specifications Power Requirements: Travel Speed: Load Capacity: BUG-O DC-IV 1.5-30 ipm (38-750 mm/min) Tool Kit 1. RUN: In this mode, power to the drive unit is always on, and the machine travels continuously both during weave and dwell. Weave speed and dwell time affect the weld pattern.
5) Some plasma or welding units will inject high frequency interference into the AC power line. Use separate power line branches whenever possible to power the plasma or welding source and the machine. Do not plug them into the same outlet box. 6) High frequency noise may enter the machine through the plasma or welding
(Refer to page 4) The BUG-5275 H.D. WELDING GROUP is designed to carry a welding gun and provides horizontal and vertical adjustment. It will mount on any standard BUG-O carriage or any existing fixture.
For welding, insert the welding gun into the all-position clamp on the rack. Adjust the clamp, the clamp block and the rack to position the gun for welding. Connect the weld contactor connector to the rear of the main drive unit. Route the welding cable and weld contactor wires through the cable anchor clamp.
Typical weld procedure called for a welding travel speed of around 18 in/min (450mm/min), 400A, 28-30V and WFS of 91'' (2300 mm). Single torch deposition rate is approximately 11 lbs/hr. (5kg/hr.) TECHNICAL SPECIFICATIONS 1. Input voltage: 3 phase, 380V±10% (Standard) * Consult factory for non-standard power input 2. Input frequency: 50Hz±5% / 60Hz±5% 3.
WELDING PROCEDURE GUIDELINES Joint Design 2/38 blunt side 2-3 mm gap: 0mm Typical Welding Parameters (for 3.2mm wire) Wall Thickness Voltage(V) Amp(A) Travel Speed Torch Angle Shell Course .4''-.55'' 26-27 320-350 15-17 in/min 15°-20° (10-14 mm) 380-420 (mm/min) 27-29 450-480 19-20 in/min 480-520 (mm/min) .63''-.71''...
BUG-O ALL TIME GIRTH WELDER LARGE STORAGE TANKS: BUG-O GIRTH WELDERS Girth Welder Control Panel BGW-5000 & BGW-6000 Girth Welders Travel Ready Indicator Input Power Indicator LCD Travel Speed Display BGW-5000 (Single Sided Girth Welder) BGW-6000 (Dual Sided Girth Welder) Interior Lighting Switch 110 VAC / 220 VAC Auxiliary Outlet Control Travel Speed Adjustment Knob Maximum Speed Indicator Flux Recovery Vacuum On/ Off Switch Weld Speed Indicator Travel Direction Switch Min. - Max.
Bug-O equipment quickly increases production and quality. Money is saved with reduced material handling. A better work environment is created for welders and operators. Increased Operator Safety Reduce operator fatigue. Short Learning Curve Operators control speed, direction and torch angle for their cutting or welding with basic machine controls.
• Uses 4 sided indexable cermetallic cutting blade for optimal economy. • Each cutting insert averages 400' to 600' (122-183 m) per side. Specifications PBM-2000: PBM-2002: Nominal Amperage: Maximum Amperage: Start Up Current: Horsepower: Cutting Speed: Angle Range: Bevel Width: Weight: • Dual milling head for increased efficiency.